Precision laser alignment systems eliminate the ambiguity that is normally involved with traditional measurement tools like dial gauges, straight edges and coordinate measuring machines (CMMs).
Their advantages go far beyond a better quality of measurements. The following are ten reasons why using laser alignment can benefit your operations.
1. Exceptional Accuracy
Measurement precision Laser alignment instruments have a very high resolution, and can detect values as small as 0.001 mm, even over long distances. The laser beam is well straight and the system automatically calculates the shims and adjustment values required. This does away with the problems normally experienced with the older tools including reading errors, dial sticking, and poor resolution.
2. Quicker Implementation and Performance.
These systems are made lightweight and easy to use so that they take minimal time in setting up. They measure with three axes virtually in a moment, and users can accomplish alignment tasks much faster than with conventional methods.
3. Improved Reliability
Laser alignment systems offer a dependable and consistent result by reducing the amount of human intervention in the calculations and readings. The measurements are repeatable irrespective of the individual operating the equipment so that the results are the same each time the machine is utilized.
4. No Problems with Fixtures.
Measurement accuracy may be influenced by the sag of the fixtures when dial gauges are used. Laser alignment devices remove this issue, since there are no physical features or attachments that can bend or fall during this measurement.
5. Saving Time and Cost.
Less set-up time and accurate measurements result in increased efficiency. The initial investment is offset over time as the productivity gains can make the laser alignment systems cost-effective.
6. Detection of Soft feet with accuracy.
Machine frame distortion and soft foot conditions need to be challenging to measure using conventional assessment tools. Laser alignment systems give a better picture of machine conditions as they can accurately display what is going on at the machine feet and between shaft axes.
7. Versatile Functionality
Laser alignment systems nowadays can do more than simple tasks of alignment. Base flatness can also be measured using them, twist can be detected using them, squareness can be measured using them, bearing conditions can be assessed using them, the direction of the spindle can be determined using them and straightness can be checked using them, which makes them very versatile tools.
8. Minimal Shaft Rotation Measurement.
Conventional dial gauge techniques typically need rotations of the shaft of 180 degrees or 360 degrees. Laser alignment systems on the other hand are able to do measurements with much smaller rotations, sometimes 40° or less, which is especially helpful when complete rotation is not possible.
9. Advanced Data Handling
Combined software maximizes the way data is handled and documented. Users will be able to create PDF reports directly on the device, see the results in real-time, and add data to the existing systems to document and analyze them.
10. Lower Energy Consumption
A significant factor in machine inefficiency and failure is misalignment. A correctly aligned equipment runs more efficiently and also uses less energy than a misaligned equipment. The identification and correction of the alignment problems at an early stage contribute to the enhanced efficiency and lower costs of operations.
Laser alignment systems offer a good alternative to conventional instruments like dial gauges considering that they are easy to use, highly accurate and have a wide range of functions. The use of outdated techniques can still restrain the effectiveness of operations and performance of equipment.
Nexxis has been working with clients in various industries to create tailored alignment solutions to meet the unique needs. Implementing laser alignment technology is a significant move towards enhancing efficiency and productivity, although it is necessary to have the right combination of tools and accessories to suit application requirements and cost implications.
Source: https://nexxis.com.au/top-10-reasons-why-you-should-use-precision-laser-alignment/
